The three-in-one laser welding machine integrates the three functions of laser welding, cutting and cleaning into one, becoming the core equipment for improving efficiency and reducing costs in the modern manufacturing industry. Its advantages are mainly reflected in the following aspects:
1. Multifunctional integration, one-stop operation of the whole process, the equipment can complete the whole process closed loop of workpiece cleaning, welding and cutting on the same platform: before welding, the surface oxide layer and oil stains are quickly removed by using the laser cleaning function (non-contact, no consumables), with a cleaning accuracy of micron level, no chemical solvents required, environmentally friendly and efficient; during welding, high-energy laser beams are used to achieve precise welding between metals, with a weld width of only 0.1-0.3mm and a depth of up to 0.1-7mm, suitable for welding from 0.1mm ultra-thin aluminum foil to 7mm thick steel plates, with a small heat-affected zone (<1mm) and low deformation rate of the workpiece; after welding, cutting, trimming or punching can be performed directly to avoid the loss of switching multiple equipment, which is especially suitable for scenes with high requirements for process continuity, and the process turnover efficiency is increased by more than 50%.
2. High efficiency and energy saving and low maintenance costs further improve the cost performance. The laser energy utilization rate is as high as over 30%, and the energy consumption is 40% lower than that of traditional welding processes under the same working conditions; non-contact processing has no tool wear, the laser head life is over 10,000 hours, and only regular cleaning of the lens and guide rail lubrication are required on a daily basis, and the maintenance cost is less than 1/3 of that of traditional equipment. In addition, the whole machine adopts a fully enclosed protection structure, equipped with a laser safety lock and a smoke purification device, with a noise level of less than 75dB, which meets environmental protection and safety standards, and is especially suitable for large-scale production and precision processing scenarios, helping enterprises to achieve an efficient production model of "one device replacing multiple production lines".
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